Industrial Internet of Things (IIoT) Has Now Paved the Way for High-end Manufacturing Process-Explore the Key Benefits of IIoT

By Koyel Ghosh

With IoT showcasing its flair across a number of industries and making way for high-end productivity, proficiency and performance, manufacturers have now become able to gain an array of operational as well as financial benefits. Similarly, the importance of this giant tech has also increased like never before!

There’s no doubt in the fact that energy bill is the largest expense for any manufacturing venture. And, when it comes to optimal energy efficiency, IIoT can be of a help in more than one way. Authorizing manufacturing leaders to decide when and where the energy is getting wasted at, IIoT fixes these loopholes in a much convenient way. The real-time data plays the pivotal role in delivering the required insights that permit managers to detect operational inefficiencies. And, the information about achieving higher efficiency lets the leaders take necessary action on a prime note.

Now, it’s about decision making, and with industrial Internet of Things on board, the issue regarding operations managers not being informed about machine performance is no more a reality! Transforming a manager’s approach from a reactive one to a proactive one, IIoT makes sure the waste is lessened down to a significant extent along with a rise in the overall visibility. This way, IIoT certainly paves the way for a faster and more advanced as well as informed decision-making formula.

Also, while running a machine operation, putting down high bandwidth sensor data permits an individual to check on the required strictures like temperature, speed and vibration. And, here, IIoT helps with machine repeatability. Repeatability denotes the capability of repeating or duplicating a given set of situations within a certain scope. IIoT helps manufacturers with data analysis to provide them with a faster ROI at a lower cost.

Even in the manufacturing industry, IIoT has proved to be nothing but a bliss. Advanced product quality, less downtime and a top-end competitive control is what manufacturers always strive to achieve and IIoT is full of every potential to make this happen. Any manufacturing venture would definitely want to be more competent, operate with greater effectiveness and attain higher satisfaction from customers. And, IIoT, with its exclusive add-ons, makes manufacturing ventures grow and thrive to the fullest.

Machinery that has got IoT integrated in it can easily spread operational information to the field experts as well as equipment manufacturers. This not only enables operation heads to control over the factory units, but also helps them make the best out of process optimization & automation. This way, it paves the way for a digitally connected unit that is believed to initiate a cutting-edge line of commands and help discern key-result-areas for executives.

The IoT sensors in manufacturing tools also create room for the much-required maintenance alerts. You would find a number of complex machine gears that are exclusively fabricated to function within specific vibration scopes and temperatures. When IoT Sensors can actively keep a check on the machines, they can also send an alert when the tool strays from the given constraints. By guaranteeing such positive environment for machinery, IIoT makes it easier for the manufacturers to preserve energy, diminish costs, remove machine downtime and perk up operational efficiency to a significant extent.

 And, then, how can one ignore the part of quality management? Accumulating the cumulative product data and other third-party data from different phases of a product cycle, IIoT makes sure that the product quality is not compromised to any extent.  This data refers to the configuration or alignment of raw materials used, temperature & working milieu, the influence of transportation on the final products and many more. These important inputs can later be evaluated to detect and amend quality issues.

Last but not the least; when it comes to packaging optimization, IIoT again helps in more than one way.  The IoT sensors in packaging makes it pretty viable for the manufacturers to have insights into the custom patterns. Moreover, smart tracking techniques help in detecting product stagnation during transit and the influence of certain environment variables on the product. This, in turn, brings forth important insights that can be used to reconstruct products and packaging for better outcome.

According to Allied Market Research, the global industrial Internet of Things (IIoT) market is expected to grow at a significant CAGR from 2017–2023. High-end advancement in technologies, low operational cost, and increasing adoption of IoT fuel the growth of the market. On the other hand, insufficient IT infrastructure restrains the growth to some extent. However, rise in predictive maintenance and adoption of cloud-based deployment model have almost downplayed the factor and has created multiple opportunities for the key players in the industry.

To conclude, we can state that the Industrial Internet of Things market is growing at a rocket’s pace and is going to thrive yet more in the years to come. The fact that the incorporation of smart sensors into industrial machines triggered manufacturers to curtail down the operational cost at least by 50% has created even more prospects for the market.

Koyel Ghosh is a blogger with a strong passion and enjoys writing on miscellaneous domains, as she believes it lets her explore a wide variety of niches. She has an innate interest for creativity and enjoys experimenting with different writing styles. A writer who never stops imagining, she has been serving the corporate industry for the last 3 years.